Condition
Category
Type
Manufacturer
Stock Machines
EMAG HSC1(Multi-Axis Lathe, 3-Axis Lathe or 2-Axis Lathe)
HSC 1 - CNC lathe for OP 10 / OP 20 production with maximum precision The HSC 1 is a compact, powerful CNC lathe for the economical machining of turned parts in two consecutive machining operations (OP 10 / OP 20). Equipped with main and counter spindles as well as a turret with driven tools, the machine enables turning, drilling and milling in a continuous production process - on a single machine. Automatic spindle transfer ensures high precision and efficient machining of both sides of the workpiece - no manual reclamping required. Milling operations using driven tools The turret with 12 stations (BMT-55) can be fully equipped with driven tools. These reach up to 5000 min-¹ and enable integrated milling operations, e.g. cross drilling, feather key grooves or thread milling - without the need for secondary machines. Full axis configuration incl. Y-axis In addition to the linear X, Y and Z axes, the HSC 1 features C axes on both spindles. The true Y-axis with ±50 mm travel significantly expands the machining spectrum: even off-center contours can be produced cost-effectively. The heavy, inclined bed base frame made of quality cast iron ensures low-vibration machining and optimal chip removal. Linear guides and preloaded ball screws guarantee dynamic movements with high positioning accuracy.
Condition: new
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EMAG HCM 110 Vertical Milling Machine
HCM 110 – dual spindle milling machine for ball cage milling The HCM 110 is a dual spindle milling machine for ball cage milling. The machine is designed for both soft and hard milling. Owing to its high precision, this milling machine from EMAG can entirely replace the grinding process for ball cages. - Flexible manufacturing concept for all cage types Due to old legacy machinery, many ball bearing cages for CV joints are still manufactured today using a grinding process. However, a worldwide trend can be observed which is gradually replacing the grinding process with other more efficient technologies to save ancillary production costs. In the conventional grinding process, there are sometimes as many spindles as required by the number of windows in the ball bearing cage. This does not allow for flexible retooling from six to eight windows, for example. With its HCM 110 dual spindle milling machine, EMAG is now offering a flexible manufacturing concept for all cage types that allows for significant cuts to running costs, when compared to manufacturing with grinding processes. - Hard and soft milling with the same machine configuration The HCM 110 milling machine is a dual spindle machine that is specially tailored for the needs of ball bearing cages. The machine produces a high output using the pendulum or DUO principle. Ball bearing cages can be hard or soft milled as required. The process can also be performed dry, with coolant, or with minimal quantity lubrication. - Pendulum principle for the shortest cycle times With the pendulum principle, both milling spindles always machine a cage simultaneously. This is done alternately on one tool spindle and then on the other. While milling is done on one tool spindle, the other is loaded and unloaded outside the machining area. The pendulum principle thus is the machining method with the shortest cycle time. With the DUO principle, the left milling spindle only machines the cage on the left workpiece spindle and the right milling spindle only machines the cage on the right workpiece spindle. A third operating mode is required for cages that have two different window shapes and therefore must be machined with two different tools. That is then referred to as an OP 10/20 operation. A robot that is fully integrated in the machine ensures the highest possible speed when handling the components. Capacity: - Workpiece dia., max.: 110 mm | 4.5 in - Workpiece diameter, min.: 30 mm | 1 in - Workpiece height, min.: 15 mm | 0.5 in
Condition: new
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EMAG VSC315 TWIN KBG Vertical Machine
VSC 315 TWIN KBG two-spindle vertical spherical milling and turning center The VSC 315 TWIN KBG was specially designed for hard machining of straight ball raceways in joint housings, axle journals, ball hubs, joint hubs and joint rings. The machine impresses with its high-performance and accuracy, especially in high-volume production. Its design allows simultaneous machining of two workpieces, which increases productivity enormously - with a minimal footprint. Simultaneous machining for maximum productivity The gantry slides of the VSC 315 TWIN KBG ball rail milling machine are irrespective units; each slide and spindle has independent X and Z axis drives. In addition, there are separate measuring systems with linear scales in all axes. This guarantees high-precision machining, where diameter and length corrections can be made individually per spindle. Technical Highlights: Milling spindles: With a speed range up to 8,500 min-1 and a motor power of 15 kW at 100% ED, these motor spindles are the heart of the machine. They are equipped with fluid-cooled spindle housings, high-precision ceramic hybrid bearings and a toolholder system with shoulder facing. Overhead slide and spindle design: The separate X and Z axes per spindle enable precision movements and adjustments. The spindles themselves are characterized by high rigidity, which is ensured by a triple bearing arrangement, optimized bearing distances and precision shoulder bearings in a tandem O arrangement. The spindle sleeve guide (only this executes the Z movement) is hydrostatically mounted and guarantees damping, best guide quality and rigidity with lowest friction. This and an additional support bearing at the spindle end ensure high accuracy. Cooling system and thermo-symmetrical construction: An integrated cooling system adapts the machine to the ambient temperature, and the thermo-symmetrical construction ensures uniform heat distribution and thus constant accuracy over long operating times. Machine base body made of mineralite® : The use of mineralite, a special reaction resin concrete, gives the machine 6 to 8 times better damping characteristics than cast iron. This results in increased thermal stability and excellent vibration damping effects, which are essential for consistently high machining quality. Programming: The machine offers both workshop-oriented programming modules and the possibility of creating part programs in ISO code. This makes it suitable for both experienced machine operators and newcomers. Capacity: - Workpiece length, max.: mm/in 280/11* - Workpiece dia., max.: 160 mm | 6.5 in - Ball diameter max.: 30 mm | 1 in
Condition: new
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EMAG VCS 400 PS Skiving Machine
VSC 400 PS Skiving Machine: Perfect Combination of Power Skiving and Turning Fast, precise, and easy to operate: power skiving has been turned into a highly efficient process for the production of internal and external gear teeth by the VSC 400 PS machine. VSC 400 PS Skiving Machine Responsible for this is a high-performance tool concept. The VSC 400 PS can accommodate up to four different power skiving tools on two spindles, plus up to six turning tools. This enables various combination processes with a single clamping operation: - 1st variant: Roughing (for example with an indexable insert tool) and finishing (for example with a carbide tool) take place in rapid alternation. - 2nd variant: Up to four different types of external and internal gear teeth are produced with four tools. - 3rd variant: The combination of pre-turning and power skiving ensures speed and precision in concentricity. Simple operations ensure productivity with power skiving Furthermore the intuitive operator interface of the skiving machine, which simplifies the work of the operator considerably, is of great significance. All the operator has to do is input the desired gear teeth values of the component, the values of the tool data sheet, and the cutting values. The machine does the rest. It independently calculates the entire machining program for the power skiving process. EMAG skiving machine excels in terms of quality And, in addition, direct drives in the main and milling spindles keep the axes perfectly synchronized during power skiving. And the very stiffly designed B-axis enables a large variety of axis crossing angles – the setting angles of the tool for power skiving. Usually, a value of between 15 and 25 degrees is used here, but EMAG has already implemented power skiving processes with an angle of about 45 degrees in the past. Capacity: - Workpiece dia., max.: 340 mm | 13.5 in - Workpiece height, max.: 420 mm | 16.5 in - Chuck dia., max.: 315 / 400 mm | 12.5 / 15.5 in
Condition: new
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EMAG HRG 350 Gear Grinding Machine
HRG 350 – Profile grinding machine for hobs The HRG 350 profile grinding machine for hobs is suited for the manufacturing of all kinds of different hob types including helical hobs and threads. Top quality with minimum cycle times Thanks to our long experience in the manufacturing of high-quality gear cutting tools, we can provide the perfect machine for the customers who wants perfect final products. The EMAG SU HRG 350 hob relief grinding machine is especially suited for the manufacturing of all kinds of different hob types, including helical hobs and threads. The machine guarantees top quality results with minimum cycle times. Grinding methods: - Profile grinding - Creep feed grinding The HRG 350 can accommodate all grinding wheels currently available on the market. - Module range: mm 0.6 - 10.0 - Workpiece dia., max.: 300 mm | 12 in - Workpiece length, max.: 870 mm | 34.5 in
Condition: new
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EMAG GW 3600 H Gear Grinding Machine
Gear Profile Grinding GW 3600 H The GW 3600 H is a special machine for the high precision grinding of long screw-type profiles. High Precision Grinding of Long Screw-type Profiles The EMAG SU GW 3600 H gear profile grinding machine is a special machine for the high precision grinding of long screw-type profiles, such as extruder screws for plastic injection molding or ball screws. Equipped with a powerful grinding spindle for large grinding wheels and workpiece supports adapted to each application, you will produce worry-free screws up to a length of 3600 mm. With its optional dressing units for ceramic bonded grinding wheels, the machine is prepared for flexible mass production requirements. You will receive your GW 3600 H gear profile grinding machine together with the appropriate software and the required grinding and dressing tools to make your screw production soar. Machines for longer workpieces on request. Special machine version for the manufacture of extra-long screw-type workpieces. - Module range: mm 1.0 - 10.0 - Workpiece dia., max.: 500 mm | 19.5 in - Workpiece length, max.: 3,800 mm | 149.5 in
Condition: new
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Screw Profile Grinding GT 500 HL The GT 500 HL is suitable for the manufacture of very large screws and rotors. Manufacturing of very large screws and rotors The GT 500 HL screw profile grinding machine is suitable for the manufacture of very large screws and rotors. Especially suitable to grind with CBN, the GT 500 HL also facilitates working with dressable ceramic wheels or even combinations of the two. An integrated measuring unit also makes the correction on board. For more efficient handling, you can link the GT 500 HL to an external robot device and connect it directly with an external measuring unit. Like the GR gear profile grinding machine, the GT 500 HL comes with a rotor-specific software package, developed under real manufacturing conditions. - Module range: mm 0.5 - 35.0 - Workpiece dia., max.: 380 mm | 15 in - Workpiece length, max.: 1,150 mm | 45.5 in
Condition: new
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EMAG GR 500 H Gear Grinding Machine
Screw Profile Grinding GR 500 H The GR 500 H provides efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic pump screw. Efficient High Precision Grinding of a wide Range of Screw-Type Profiles The GR 500 H screw profile grinding machine has been specifically designed for efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic pump screws. The high performance grinding spindle is generously motorized and the machine is designed with an appropriately sized coolant filtration system, allowing you to grind workpieces from solid as well as hardened steel. With a dressing unit for ceramic bonded grinding wheels and an integrated checking unit, this gear profile grinding machine is perfect for the prototyping and for the production of the smallest batches or mass production applications alike, making it a very flexible asset. Connection to a portal loader and direct communication with an external measuring unit enhance the efficiency of your production process (close loop). The GR 500 H comes with a specific software package for screw-type workpieces, developed and tested under real manufacturing conditions. - Module, max.: mm 35.0 - Workpiece dia., max.: 400 mm | 15.5 in - Workpiece length, max.: 1,250 mm | 49 in
Condition: new
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EMAG GR 250 Gear Grinding Machine
Screw Profile Grinding GR 250 The latest innovation of EMAG SU is the GR 250, a screw profile grinding machine for worm screws with a maximum diameter of 250 mm and length up to 550 mm. GR 250 - Screw Profile Grinding Machine - Production Speed and Flexibility This grinding machine is equipped with a double table which eliminates downtimes almost completely. Loading / unloading operations and measuring of components are performed in masked time. Since these operations do not affect cycle time, the entire lot productivity improves significantly. The changeover time is very fast, therefore the tool spindle works constantly on the workpiece. The grinding machine GR 250 is equipped with Siemens Sinumerik 840D SL Numerical Control with an integrated operator panel and EMAG SU software, characterized by high-precision geometrical programming and an intuitive and user-friendly interface. Furthermore, the EMAG SU GR 250 can easily interface with every type of automation. Particular attention has been paid to solutions which allow the reduction of changeover therefore considerably increasing the production speed and flexibility. With EMAG SU machine tools is possible to grind different worms suitable for any worm gear sets according to client needs and specifications. There are many uses depending on the mechanical efficiency required by the industry and EMAG SU has the capability to grind the widest range of worms. - Module range: mm 0.5 - 7.0 - Workpiece dia., max.: 250 mm | 10 in - Workpiece length, max.: 550 mm | 21.5 in
Condition: new
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