Condition
Category
Type
Manufacturer
Stock Machines
EMAG VCS 400 PS Skiving Machine
VSC 400 PS Skiving Machine: Perfect Combination of Power Skiving and Turning Fast, precise, and easy to operate: power skiving has been turned into a highly efficient process for the production of internal and external gear teeth by the VSC 400 PS machine. VSC 400 PS Skiving Machine Responsible for this is a high-performance tool concept. The VSC 400 PS can accommodate up to four different power skiving tools on two spindles, plus up to six turning tools. This enables various combination processes with a single clamping operation: - 1st variant: Roughing (for example with an indexable insert tool) and finishing (for example with a carbide tool) take place in rapid alternation. - 2nd variant: Up to four different types of external and internal gear teeth are produced with four tools. - 3rd variant: The combination of pre-turning and power skiving ensures speed and precision in concentricity. Simple operations ensure productivity with power skiving Furthermore the intuitive operator interface of the skiving machine, which simplifies the work of the operator considerably, is of great significance. All the operator has to do is input the desired gear teeth values of the component, the values of the tool data sheet, and the cutting values. The machine does the rest. It independently calculates the entire machining program for the power skiving process. EMAG skiving machine excels in terms of quality And, in addition, direct drives in the main and milling spindles keep the axes perfectly synchronized during power skiving. And the very stiffly designed B-axis enables a large variety of axis crossing angles – the setting angles of the tool for power skiving. Usually, a value of between 15 and 25 degrees is used here, but EMAG has already implemented power skiving processes with an angle of about 45 degrees in the past. Capacity: - Workpiece dia., max.: 340 mm | 13.5 in - Workpiece height, max.: 420 mm | 16.5 in - Chuck dia., max.: 315 / 400 mm | 12.5 / 15.5 in
Condition: new
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EMAG HRG 350 Gear Grinding Machine
HRG 350 – Profile grinding machine for hobs The HRG 350 profile grinding machine for hobs is suited for the manufacturing of all kinds of different hob types including helical hobs and threads. Top quality with minimum cycle times Thanks to our long experience in the manufacturing of high-quality gear cutting tools, we can provide the perfect machine for the customers who wants perfect final products. The EMAG SU HRG 350 hob relief grinding machine is especially suited for the manufacturing of all kinds of different hob types, including helical hobs and threads. The machine guarantees top quality results with minimum cycle times. Grinding methods: - Profile grinding - Creep feed grinding The HRG 350 can accommodate all grinding wheels currently available on the market. - Module range: mm 0.6 - 10.0 - Workpiece dia., max.: 300 mm | 12 in - Workpiece length, max.: 870 mm | 34.5 in
Condition: new
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EMAG GW 3600 H Gear Grinding Machine
Gear Profile Grinding GW 3600 H The GW 3600 H is a special machine for the high precision grinding of long screw-type profiles. High Precision Grinding of Long Screw-type Profiles The EMAG SU GW 3600 H gear profile grinding machine is a special machine for the high precision grinding of long screw-type profiles, such as extruder screws for plastic injection molding or ball screws. Equipped with a powerful grinding spindle for large grinding wheels and workpiece supports adapted to each application, you will produce worry-free screws up to a length of 3600 mm. With its optional dressing units for ceramic bonded grinding wheels, the machine is prepared for flexible mass production requirements. You will receive your GW 3600 H gear profile grinding machine together with the appropriate software and the required grinding and dressing tools to make your screw production soar. Machines for longer workpieces on request. Special machine version for the manufacture of extra-long screw-type workpieces. - Module range: mm 1.0 - 10.0 - Workpiece dia., max.: 500 mm | 19.5 in - Workpiece length, max.: 3,800 mm | 149.5 in
Condition: new
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Screw Profile Grinding GT 500 HL The GT 500 HL is suitable for the manufacture of very large screws and rotors. Manufacturing of very large screws and rotors The GT 500 HL screw profile grinding machine is suitable for the manufacture of very large screws and rotors. Especially suitable to grind with CBN, the GT 500 HL also facilitates working with dressable ceramic wheels or even combinations of the two. An integrated measuring unit also makes the correction on board. For more efficient handling, you can link the GT 500 HL to an external robot device and connect it directly with an external measuring unit. Like the GR gear profile grinding machine, the GT 500 HL comes with a rotor-specific software package, developed under real manufacturing conditions. - Module range: mm 0.5 - 35.0 - Workpiece dia., max.: 380 mm | 15 in - Workpiece length, max.: 1,150 mm | 45.5 in
Condition: new
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EMAG GR 500 H Gear Grinding Machine
Screw Profile Grinding GR 500 H The GR 500 H provides efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic pump screw. Efficient High Precision Grinding of a wide Range of Screw-Type Profiles The GR 500 H screw profile grinding machine has been specifically designed for efficient high precision grinding of a wide range of screw-type profiles including worms, ball screws, rotors, hydraulic pump screws. The high performance grinding spindle is generously motorized and the machine is designed with an appropriately sized coolant filtration system, allowing you to grind workpieces from solid as well as hardened steel. With a dressing unit for ceramic bonded grinding wheels and an integrated checking unit, this gear profile grinding machine is perfect for the prototyping and for the production of the smallest batches or mass production applications alike, making it a very flexible asset. Connection to a portal loader and direct communication with an external measuring unit enhance the efficiency of your production process (close loop). The GR 500 H comes with a specific software package for screw-type workpieces, developed and tested under real manufacturing conditions. - Module, max.: mm 35.0 - Workpiece dia., max.: 400 mm | 15.5 in - Workpiece length, max.: 1,250 mm | 49 in
Condition: new
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EMAG GR 250 Gear Grinding Machine
Screw Profile Grinding GR 250 The latest innovation of EMAG SU is the GR 250, a screw profile grinding machine for worm screws with a maximum diameter of 250 mm and length up to 550 mm. GR 250 - Screw Profile Grinding Machine - Production Speed and Flexibility This grinding machine is equipped with a double table which eliminates downtimes almost completely. Loading / unloading operations and measuring of components are performed in masked time. Since these operations do not affect cycle time, the entire lot productivity improves significantly. The changeover time is very fast, therefore the tool spindle works constantly on the workpiece. The grinding machine GR 250 is equipped with Siemens Sinumerik 840D SL Numerical Control with an integrated operator panel and EMAG SU software, characterized by high-precision geometrical programming and an intuitive and user-friendly interface. Furthermore, the EMAG SU GR 250 can easily interface with every type of automation. Particular attention has been paid to solutions which allow the reduction of changeover therefore considerably increasing the production speed and flexibility. With EMAG SU machine tools is possible to grind different worms suitable for any worm gear sets according to client needs and specifications. There are many uses depending on the mechanical efficiency required by the industry and EMAG SU has the capability to grind the widest range of worms. - Module range: mm 0.5 - 7.0 - Workpiece dia., max.: 250 mm | 10 in - Workpiece length, max.: 550 mm | 21.5 in
Condition: new
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EMAG GP 500 H Gear Grinding Machine
Gear Profile Grinding GP 500 H The GP 500 H is a profile grinding machine that mounts an additional NC axis, allowing you to work with two separate spindles instead of just one. Internal Grinding through Twin Spindle Principle The EMAG SU GP 500 H gear profile grinding machine features an array of innovations and establishes at the same time the new improved base for all machines of the horizontal profile grinding machine of the EMAG SU G series. The GP 500 H is a gear profile grinding machine that mounts an additional NC axis, allowing you to work with two separate spindles instead of just one. Both spindles can accommodate one grinding wheel or even two-wheel sets. Single gearings are roughed on the first spindle and finish ground on the second, with one grinding wheel mounted on each spindle. Two gearings on one shaft can be roughed and finished with wheel sets on each spindle without the need for tool changes. Spindle variants are available with different power outputs and speeds for different grinding wheel sizes. Even internal gear manufacturing no longer requires tool change thanks to this new twin drive principle. Now format changes are executed considerably faster than before. This is true for changes between external and internal grinding spindles as well, since simple adapter interfaces can be connected quickly and easily by the machine operator. The GP 500 H employs electroplated CBN or dressable corundum grinding wheels depending on the workpiece requirements, delivery time and batch size to be manufactured. - Module range: mm 0.5 – 15.0 - Workpiece diameter, min.: 500 mm | 19.5 in - Workpiece length, max.: 1,250 mm | 49 in
Condition: new
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EMAG GS400 Tool Resharpening Machine
Tool Resharpening Machine GS 400 / Gear Shaving Machine The GS 400 Tool Resharpening Machine is designed to sharpen shaving cutters and to grind master gears using the generation method. GS 400 - Top Efficiency and Versatility Designed to sharpen shaving cutters and to grind master gears using the generation method, the GS 400 tool resharpening machine is the fourth generation of its kind and sets new standards in terms of precision, reliability and user-friendliness. EMAG SU interpolation software calculates the profile to be grounded and coordinates the linear movement of the transverse slide with the rotary movement of the work spindle. The resulting roll motion is steplessly adjustable in terms of the roll diameter, and indexing blocks are no longer required. Roll motion and index movement are now numerically controlled and both generated by the same motor. All movements are actuated by linear and rotary digital drives. An integrated measuring unit automatically checks the quality of the first tooth ground without having to unclamp the workpiece and waste precious time. The GS 400 tool resharpening machine is available with an axis X11 CNC. This new axis makes it possible to grind larger tooth widths whilst enhancing the quality of the finish. Moreover, machine set up is also quicker. Why set yourself limits? We look forward to illustrating you the advantages of the new GS 400. - Module range: 0.5 - 15.0 - Workpiece dia., max.: 400 mm | 15.5 in - Workpiece length, max.: 90 mm | 3.5 in
Condition: new
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EMAG CLC SZ SERIES Gear Shaping Machine
Highly Flexible Gear Shaping Machines for Gear Machining of Shafts and Gear Wheels Workpieces with a diameter of 0 to 500 mm are machined on the universal gear shaping machines of the CLC-SZ series. On these machines, spur and helical toothing – both internal and external – can be machined. CLC SZ Series: Shaping Machines for Gear Machining The vertical gear shaping machines of CLC SZ series are optimally equipped for machining gears. They can handle workpiece diameters up to 500 mm. The electronic helical guide makes it possible to also flexibly machine gearwheels with a pitch angle. And thanks to the shaping head that can be moved vertically, the re-tooling times are minimized. Additionally, the process times can be reduced by means of an optional tool changer when using a rough- and fine-cutting wheel. The machines in the SZ series are excellent solutions for machining toothing on shaft and gearwheel workpieces, regardless of whether an individual part or a series is needed. For larger quantities, the machine can be equipped with an automation system and a tool changer. This also reduces the processing times and costs. The steady is optionally available in a retractable version. This makes it possible to work on both gearwheels and shafts on the same machine. The shaft length can vary wildly, depending on the machine configuration, and is checked on a case-by-case basis. The machine can also be used for wide toothing, by making use of shuttle shaping. The convexity of the toothing and a slight conicity can be modified by means of an NC axis. A swivel option is available for the main column. Grooves and double helical gears can also be shaped. The workpiece table is equipped with a direct drive. With a hydraulic cylinder located in the table, clamping operations can be performed and workpieces can be clamped. These gear shaping machines are available with either Fanuc or Siemens control. The entries are made in a dialog-based program. Capacity: - Module, max.: 10 mm | 0.5 in - Workpiece dia., max.: 500 mm | 19.5 in - Axial travel: 500 mm | 19.5 in
Condition: new
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