Condition
Category
Type
Manufacturer
EMAG ELC250 DUO - Laser Welding Machine
ELC 250 DUO Laser Welding System for Powertrain Components The ELC 250 DUO is a compact laser welding system used for the production of gear components. The ELC laser welding system is designed as a DUO alternative with twin spindles. Its two-station operation makes it possible to load and unload the spindles synchronously with the cycle time. Turn-Key Welding System for the Laser Welding of Differential Gear Housings- The ELC 250 DUO laser welding system, developed and built by EMAG LaserTec, is focused on productivity. The dual-spindle construction of the laser welding system, combined with the state-of-the-art EMAG pick-up principle of self-loading spindles, allows for fully automated use of the laser welding machine both as a stand-alone machine as well as in a production line. Using the pick-up spindles offers a variety of advantages: First, this principle allows for the use of fixed lenses since it is the workpiece that moves, not the tool. It also allows for a parallel cycle time for loading and unloading, reducing idle times. There are also major safety advantages gained with the use of the fixed lenses. Primarily that the lasers are always pointed inside the machine, guaranteeing the best protection for the user. Additionally, the beam guidance resulting from this and the selective extraction prevents contamination of the lenses during the welding process. The ELC 250 DUO laser welding system can be equipped with the latest laser technology depending on the requirements of the component and the customer's specifications. It should be noted that although the process takes place at two stations in the ELC 250 DUO, only one laser source is necessary. The laser is simply switched back and forth between both welding stations. The laser's switching between the focusing optics is controlled by a beam switch. The occupancy rate for the laser is therefore optimized, increasing productivity during laser welding.
Condition: new
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EMAG LC4-2 Laser Cleaning Machine
Standalone LC 4-2 laser cleaning machine for implementation in manufacturing lines or as a standalone machine. The LC 4-2 laser cleaning machine evaporates impurities on surfaces using a high-energy laser beam. The machine is designed for components with a max. diameter of 200 mm and a max. height of 350 mm. Laser cleaning in detail - Laser beam cleaning is a method that, for quite some time now, is no longer solely implemented for mold cleaning, but that can also be implemented to clean a wide range of different components during processing. The success of the laser as an alternative to conventional cleaning methods can be attributed to the numerous advantages of the process. For one, the method only incurs very low operating costs, since no cleaning agents are used and no waste disposal is required. Secondly, the process is very precise and gentle on surfaces. Finally, the excellent cleaning results that can be achieved with the laser beam are ultimately the decisive factor. The laser evaporates oxides, dirt particles of all kinds and above all impurities from polymer-based lubricants, which are particularly difficult to remove, in a matter of seconds. The remaining surface is perfectly prepared for subsequent machining, e.g. laser welding. - Footprint: mm 1500 x 3050 - Laser capacity: 200 W fibre laser - Max. axis speed (rapid-traverse) X / Z axis: m/s 0,4 / 0,5
Condition: new
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EMAG ELC LMD SERIES Laser Coating Machine
ELC LMD Series: Modular laser coating systems for brake disc production. The next generation of brake discs requires precision applied wear protection coatings. The ELC LMD machines have been specially developed for this demanding task. With its modular concept, it enables the economical laser metal deposition of brake discs - from small series to mass production. Precision hard coating for long-lasting brake discs. Customized configuration for your production - The ELC LMD machines combine state-of-the-art laser coating technology with a flexible modular concept. This combination enables precision adaptation of the system to a wide range of production scenarios - from single part production to mass production. The modular concept of the ELC LMD machines enables optimum adaptation to your production requirements: The Mono Variant - The mono variant with one process module is ideal for smaller production volumes, special coating tasks or as a prototype system for coating development. Precision machining thanks to intelligent process monitoring The ELC LMD machines have a multi-stage monitoring system for consistent coating quality: A high-resolution in-process camera continuously monitors the molten pool, enabling direct control of the coating process. The integrated surface scanner measures the coating thickness with precision during machining and ensures uniform coating results. The optional powder gas jet analysis ensures optimum distribution of the coating material and minimizes powder consumption. - Integrated melt pool monitoring with high-resolution in-process camera - Precision coating thickness control using a surface scanner - Powder gas jet analysis for consistent process quality
Condition: new
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EMAG ELC1200 V - Laser Welding Machine
ELC 1200 V Vertical Laser Processing Machine for Shaft Components. The vertical laser processing machine ELC 1200 V is designed for workpieces up to 1200 mm in length and impresses with its fast processing, a small footprint and extreme ease of operation. In addition to laser welding, other laser processes such as laser cleaning and laser hardening can be used on this new machine. ELC 1200 V Vertical Laser Processing Machine with EDNA HMI for easiest operation. The ELC 1200 V offers maximum flexibility in production. The 3-axis laser lens is NC-controlled and can be configured to meet a wide variety of individual requirements. In combination with the NC-controlled C-axis of the clamping device, the welding lens can also produce interpolated welds. This means that, for example, a quick conversion for laser welding of families of parts can be implemented without any problems. The clamping system is, of course, just as flexible as the laser lens. Highlights: - Designed for simple workpieces/processes - Vertical workpiece clamping - Workpiece lengths between 50 mm and 1,200 mm - One or more welds - Flexible due to NC-controlled axes - Cycle times start at approx. 6 seconds - Loading and unloading during machining - Simplified user interface EMAG DNA panel EMAG DNA Panel The key highlight, however, is the graphical user interface with which the machine can be controlled and programmed. HMI Advantages with the ELC 1200 V: - HMI specially developed and optimized for laser applications - Easy-to-learn operation through graphical user guidance - Easy set-up of new workpieces using “Teach in” - SIEMENS CNC screen still fully usable - IoT interface for data-optimized production (connection to IPC and other EDNA software) - Multi-device – data can be called up on mobile devices
Condition: new
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EMAG ELC160 - Laser Welding Machine
Automated laser welding of synchronous gears and gear wheels on the ELC 160 laser welding machine. Laser welding is a high-tech manufacturing process that transmission manufacturing no longer can do without. Connecting gearwheel and synchro body using laser welding is the basis for more compact and powerful manual transmissions. Modern laser beam sources combined with optimized clamping technology enable low-warpage welding and as such are a requirement for quiet and easy-to-shift transmissions. The EMAG LaserCell laser welding machine press-fits the synchro body onto the gearwheel and welds the two components together by means of a laser beam. The EMAG LaserCell is supplemented with expansion stages that allow it to be adapted to your specific tasks. Laser welding machine for high-output production - The ELC 160 is a modular laser welding machine that can be configured for the most diverse tasks. The centerpiece of the ELC 160 laser welding machine is a three-axis NC machining module. Stationary process modules are mounted onto the base frame. The individual parts (e.g. gear wheel and synchronous gear) are loaded into the spindle and then transported from station to station. The mounted process modules are stationary and handle the machining of the component. Depending on the required output, the ELC 160 laser welding machine is also available in DUO and TRIO versions. The stations can be operated independently of each another, i.e. different parts can be produced simultaneously.
Condition: new
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