Condition
Category
Type
Manufacturer
Stock Machines
EMAG HCM 110 Vertical Milling Machine
HCM 110 – dual spindle milling machine for ball cage milling The HCM 110 is a dual spindle milling machine for ball cage milling. The machine is designed for both soft and hard milling. Owing to its high precision, this milling machine from EMAG can entirely replace the grinding process for ball cages. - Flexible manufacturing concept for all cage types Due to old legacy machinery, many ball bearing cages for CV joints are still manufactured today using a grinding process. However, a worldwide trend can be observed which is gradually replacing the grinding process with other more efficient technologies to save ancillary production costs. In the conventional grinding process, there are sometimes as many spindles as required by the number of windows in the ball bearing cage. This does not allow for flexible retooling from six to eight windows, for example. With its HCM 110 dual spindle milling machine, EMAG is now offering a flexible manufacturing concept for all cage types that allows for significant cuts to running costs, when compared to manufacturing with grinding processes. - Hard and soft milling with the same machine configuration The HCM 110 milling machine is a dual spindle machine that is specially tailored for the needs of ball bearing cages. The machine produces a high output using the pendulum or DUO principle. Ball bearing cages can be hard or soft milled as required. The process can also be performed dry, with coolant, or with minimal quantity lubrication. - Pendulum principle for the shortest cycle times With the pendulum principle, both milling spindles always machine a cage simultaneously. This is done alternately on one tool spindle and then on the other. While milling is done on one tool spindle, the other is loaded and unloaded outside the machining area. The pendulum principle thus is the machining method with the shortest cycle time. With the DUO principle, the left milling spindle only machines the cage on the left workpiece spindle and the right milling spindle only machines the cage on the right workpiece spindle. A third operating mode is required for cages that have two different window shapes and therefore must be machined with two different tools. That is then referred to as an OP 10/20 operation. A robot that is fully integrated in the machine ensures the highest possible speed when handling the components. Capacity: - Workpiece dia., max.: 110 mm | 4.5 in - Workpiece diameter, min.: 30 mm | 1 in - Workpiece height, min.: 15 mm | 0.5 in
Condition: new
Request A Quote
EMAG VSC315 TWIN KBG Vertical Machine
VSC 315 TWIN KBG two-spindle vertical spherical milling and turning center The VSC 315 TWIN KBG was specially designed for hard machining of straight ball raceways in joint housings, axle journals, ball hubs, joint hubs and joint rings. The machine impresses with its high-performance and accuracy, especially in high-volume production. Its design allows simultaneous machining of two workpieces, which increases productivity enormously - with a minimal footprint. Simultaneous machining for maximum productivity The gantry slides of the VSC 315 TWIN KBG ball rail milling machine are irrespective units; each slide and spindle has independent X and Z axis drives. In addition, there are separate measuring systems with linear scales in all axes. This guarantees high-precision machining, where diameter and length corrections can be made individually per spindle. Technical Highlights: Milling spindles: With a speed range up to 8,500 min-1 and a motor power of 15 kW at 100% ED, these motor spindles are the heart of the machine. They are equipped with fluid-cooled spindle housings, high-precision ceramic hybrid bearings and a toolholder system with shoulder facing. Overhead slide and spindle design: The separate X and Z axes per spindle enable precision movements and adjustments. The spindles themselves are characterized by high rigidity, which is ensured by a triple bearing arrangement, optimized bearing distances and precision shoulder bearings in a tandem O arrangement. The spindle sleeve guide (only this executes the Z movement) is hydrostatically mounted and guarantees damping, best guide quality and rigidity with lowest friction. This and an additional support bearing at the spindle end ensure high accuracy. Cooling system and thermo-symmetrical construction: An integrated cooling system adapts the machine to the ambient temperature, and the thermo-symmetrical construction ensures uniform heat distribution and thus constant accuracy over long operating times. Machine base body made of mineralite® : The use of mineralite, a special reaction resin concrete, gives the machine 6 to 8 times better damping characteristics than cast iron. This results in increased thermal stability and excellent vibration damping effects, which are essential for consistently high machining quality. Programming: The machine offers both workshop-oriented programming modules and the possibility of creating part programs in ISO code. This makes it suitable for both experienced machine operators and newcomers. Capacity: - Workpiece length, max.: mm/in 280/11* - Workpiece dia., max.: 160 mm | 6.5 in - Ball diameter max.: 30 mm | 1 in
Condition: new
Request A Quote
EMAG VSC315 DUO KBU Vertical Machining Center
Double-spindle vertical spherical milling and turning center - VSC 315 DUO KBU The VSC 315 DUO KBU sets new standards in efficiency and precision. Specially developed for the high-productivity manufacturing of ball raceways in joint housings (axle journals, joint rings) and ball hubs (joint hubs), it combines the technologies of soft turning, soft milling, hard turning and hard milling and enables the machining of the workpieces in one setup. Double-spindle complete-machining in a single setup The heart of the VSC 315 DUO KBU is the twin spindle arrangement. It enables a significant increase in productivity with consistently high quality. The design of the machine impresses with a double-walled construction, also called gantry design, which in combination with a base body made of polymer concrete ensures maximum stability. This solid base enables both soft and hard machining at the highest level. A special feature is the integration of hard turning and hard milling in one machine. This eliminates possible clamping errors and ensures a consistently high quality of the end product. Another outstanding feature is fully automated production, which allows the machine to be easily integrated into manufacturing systems. Technically, the VSC 315 DUO KBU impresses with two milling heads with milling spindles mounted on an NC swivel unit (B axis). The swivel angle of -30° to +90° and the drive via a torque motor enable flexible and precision simultaneous machining of two workpieces. The two spindle units with maintenance-free AC synchronous spindle motors stand for performance and durability. The triple bearing and thermo-symmetrical construction guarantee constant accuracy and thus reliable product quality. Capacity: - Workpiece length, max.: mm/in 280/11* - Workpiece dia., max.: mm/in 160/6,5* - Ball diameter max.: 30 mm | 1 in
Condition: new
Request A Quote
EMAG VSC315 KBU Vertical Machining Center
Vertical single spindle ball nose milling and turning center - VSC 315 KBU The EMAG VSC 315 KBU is a vertical single-spindle ball track milling and turning center for machining ball tracks in joint housings (axle journals, joint rings) and hubs (joint hubs). complete-machining in a single setup The machine has one milling spindle (hard machining only) or two milling spindles (for soft machining) mounted on an NC swivel unit (B axis), driven by a torque motor; the swivel angle here is -30° to +90°. The use of turning tools is also possible. The machine is designed with a large Y-axis stroke and a total of three axes (X, Y, Z). High rapid traverse speeds ensure short non-productive times both during workpiece changeover and when approaching the optional measuring probe. The spindle unit is equipped with a maintenance-free AC synchronous spindle motor. This is characterized by its high dynamics. A triple-bearing spindle with optimized bearing distances and precision shoulder bearings in a tandem-O arrangement ensures high rigidity. The hydrostatic bearing of the spindle quill also guarantees very good damping, excellent guide quality and rigidity with minimal friction. Constant accuracy is ensured by the thermosymmetrical machine design and the integrated cooling system. The machine base body is made of Mineralit® (reaction resin concrete). This material offers excellent thermal stability and vibration damping effects that are 6 to 8 times better than cast iron. The large spacing of the preloaded linear roller guides in the X-axis ensures high precision at high feed rates and cutting forces. The guides are located outside the work area, so no additional covers are required. The user is supported in setting up and operating the machine via technology screens. Depending on the machine type, a variety of basic and monitoring functions are available. For fast programming of specific ball track shapes, the machine can be equipped with workshop-oriented programming modules. Capacity: - Workpiece length, max.: mm/in 280/11* - Workpiece dia., max.: mm/in 160/6,5* - Ball diameter max.: 30 mm | 1 in
Condition: new
Request A Quote
EMAG CLC260 H-FR Profile Milling Machine
CLC 260 H-FR: Precision profile milling machine for worm machining The CLC 260 H-FR is a horizontal profile milling machine specializing in the high-precision machining of worms for worm gears and hydraulic spindle pumps. This machine combines efficiency, precision and versatility in a robust system. Machining of worms and long worm shafts with tooth profiles. Efficient CLC 260 H-FR profile milling machine: From single part to series production- The CLC 260 H-FR is the optimal solution for companies looking for maximum precision and efficiency in screw processing. With its innovative technical features and flexible automation options, it is particularly suitable for production companies and contract manufacturers looking to optimize their manufacturing processes. High-performance milling head - Made of cast iron for optimum vibration damping - Compatible with solid carbide disc cutters and carbide insert cutters - Belt drive for high torque on the milling spindle - HSK interface for fast tool changes - Compact design enables large swivel angles Versatile application possibilities - Suitable for small series and batch production - Optional: steady rests support for longer components - Reinforced version (CLC 260 HW) available for more demanding tasks Automation options - Gantry automation or robot loading - Feed and discharge belts for continuous material flow - Stacking cell system for high storage capacity and organized workpiece storage - Robot cells with stacking magazine for disc-shaped workpieces and long shafts - Module, max.: 12 - Profile height max.: 28 mm | 1 in - Cutting depth: 28 mm | 1 in
Condition: new
Request A Quote
EMAG CLC500 H-FR Profile Milling Machine
CLC 500 H-FR: Versatile high-performance profile milling machine for precision rotor machining The CLC 500 H-FR is a powerful horizontal profile milling machine based on the proven CLC 500 H gear hobbing machine. Specially designed for heavy-duty machining and precision machining of rotors, rotary pistons and worm-like components, it offers optimum solutions for demanding production tasks. Machining of rotors, lobes and large worms- The CLC 500 H-FR is an advanced solution for profile milling. It combines precision, performance and flexibility and is ideal for companies that place the highest demands on the quality and efficiency of their manufacturing processes. The CLC 500 H-FR can machine different types of workpieces, offering a versatile and efficient solution for modern manufacturing requirements. Robust mechanical engineering - Sturdy design for maximum precision and reliability - Flat guides for increased rigidity - Ground and hand-scraped guideways in radial and axial direction - Optimized for heavy-duty machining and high accuracy Maximum milling performance - Powerful profile milling head - HSK interface for high stability - Counter bearing with milling arbor holder for various milling arbor sizes - Integrated measuring probe for measuring the root diameter - Use of carbide insert milling cutters for high chip capacity - Compact design enables large spiral angles - Machining options: oil, emulsion or dry operation with carbide tools - Large spiral angles thanks to compact milling head Flexible milling technology - Can be used in oil, emulsion or dry operation - Option for bed flushing with emulsion for dry milling machines - Combination of dry and wet operation for optimum thermal stability and reduced tool wear High-performance table drive - Direct drive with high torque - Designed for extreme chip capacities Automation solutions - Gantry automation including infeed and outfeed conveyors - Robot cells including infeed and outfeed conveyors - Enables unmanned production and minimizes non-productive times Areas of application - Versatile machining of rotors, rotary pistons and screw-like components - Suitable for single part and batch production Integrable options - Measuring device for measurements directly on the machine - Further customer-specific adaptations possible on request
Condition: new
Request A QuoteQuestions?
Ask Our Team
Give us a call or fill out the form below and our team will be in touch soon.
- 713-462-5800
- 24 Greenway Plaza, Ste. 624
Houston, TX 77046