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Stock Machines
EMAG VSC315 TWIN KBG Vertical Machine
VSC 315 TWIN KBG two-spindle vertical spherical milling and turning center The VSC 315 TWIN KBG was specially designed for hard machining of straight ball raceways in joint housings, axle journals, ball hubs, joint hubs and joint rings. The machine impresses with its high-performance and accuracy, especially in high-volume production. Its design allows simultaneous machining of two workpieces, which increases productivity enormously - with a minimal footprint. Simultaneous machining for maximum productivity The gantry slides of the VSC 315 TWIN KBG ball rail milling machine are irrespective units; each slide and spindle has independent X and Z axis drives. In addition, there are separate measuring systems with linear scales in all axes. This guarantees high-precision machining, where diameter and length corrections can be made individually per spindle. Technical Highlights: Milling spindles: With a speed range up to 8,500 min-1 and a motor power of 15 kW at 100% ED, these motor spindles are the heart of the machine. They are equipped with fluid-cooled spindle housings, high-precision ceramic hybrid bearings and a toolholder system with shoulder facing. Overhead slide and spindle design: The separate X and Z axes per spindle enable precision movements and adjustments. The spindles themselves are characterized by high rigidity, which is ensured by a triple bearing arrangement, optimized bearing distances and precision shoulder bearings in a tandem O arrangement. The spindle sleeve guide (only this executes the Z movement) is hydrostatically mounted and guarantees damping, best guide quality and rigidity with lowest friction. This and an additional support bearing at the spindle end ensure high accuracy. Cooling system and thermo-symmetrical construction: An integrated cooling system adapts the machine to the ambient temperature, and the thermo-symmetrical construction ensures uniform heat distribution and thus constant accuracy over long operating times. Machine base body made of mineralite® : The use of mineralite, a special reaction resin concrete, gives the machine 6 to 8 times better damping characteristics than cast iron. This results in increased thermal stability and excellent vibration damping effects, which are essential for consistently high machining quality. Programming: The machine offers both workshop-oriented programming modules and the possibility of creating part programs in ISO code. This makes it suitable for both experienced machine operators and newcomers. Capacity: - Workpiece length, max.: mm/in 280/11* - Workpiece dia., max.: 160 mm | 6.5 in - Ball diameter max.: 30 mm | 1 in
Condition: new
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EMAG VSC315 DUO KBU Vertical Machining Center
Double-spindle vertical spherical milling and turning center - VSC 315 DUO KBU The VSC 315 DUO KBU sets new standards in efficiency and precision. Specially developed for the high-productivity manufacturing of ball raceways in joint housings (axle journals, joint rings) and ball hubs (joint hubs), it combines the technologies of soft turning, soft milling, hard turning and hard milling and enables the machining of the workpieces in one setup. Double-spindle complete-machining in a single setup The heart of the VSC 315 DUO KBU is the twin spindle arrangement. It enables a significant increase in productivity with consistently high quality. The design of the machine impresses with a double-walled construction, also called gantry design, which in combination with a base body made of polymer concrete ensures maximum stability. This solid base enables both soft and hard machining at the highest level. A special feature is the integration of hard turning and hard milling in one machine. This eliminates possible clamping errors and ensures a consistently high quality of the end product. Another outstanding feature is fully automated production, which allows the machine to be easily integrated into manufacturing systems. Technically, the VSC 315 DUO KBU impresses with two milling heads with milling spindles mounted on an NC swivel unit (B axis). The swivel angle of -30° to +90° and the drive via a torque motor enable flexible and precision simultaneous machining of two workpieces. The two spindle units with maintenance-free AC synchronous spindle motors stand for performance and durability. The triple bearing and thermo-symmetrical construction guarantee constant accuracy and thus reliable product quality. Capacity: - Workpiece length, max.: mm/in 280/11* - Workpiece dia., max.: mm/in 160/6,5* - Ball diameter max.: 30 mm | 1 in
Condition: new
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EMAG VSC315 KBU Vertical Machining Center
Vertical single spindle ball nose milling and turning center - VSC 315 KBU The EMAG VSC 315 KBU is a vertical single-spindle ball track milling and turning center for machining ball tracks in joint housings (axle journals, joint rings) and hubs (joint hubs). complete-machining in a single setup The machine has one milling spindle (hard machining only) or two milling spindles (for soft machining) mounted on an NC swivel unit (B axis), driven by a torque motor; the swivel angle here is -30° to +90°. The use of turning tools is also possible. The machine is designed with a large Y-axis stroke and a total of three axes (X, Y, Z). High rapid traverse speeds ensure short non-productive times both during workpiece changeover and when approaching the optional measuring probe. The spindle unit is equipped with a maintenance-free AC synchronous spindle motor. This is characterized by its high dynamics. A triple-bearing spindle with optimized bearing distances and precision shoulder bearings in a tandem-O arrangement ensures high rigidity. The hydrostatic bearing of the spindle quill also guarantees very good damping, excellent guide quality and rigidity with minimal friction. Constant accuracy is ensured by the thermosymmetrical machine design and the integrated cooling system. The machine base body is made of Mineralit® (reaction resin concrete). This material offers excellent thermal stability and vibration damping effects that are 6 to 8 times better than cast iron. The large spacing of the preloaded linear roller guides in the X-axis ensures high precision at high feed rates and cutting forces. The guides are located outside the work area, so no additional covers are required. The user is supported in setting up and operating the machine via technology screens. Depending on the machine type, a variety of basic and monitoring functions are available. For fast programming of specific ball track shapes, the machine can be equipped with workshop-oriented programming modules. Capacity: - Workpiece length, max.: mm/in 280/11* - Workpiece dia., max.: mm/in 160/6,5* - Ball diameter max.: 30 mm | 1 in
Condition: new
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